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Corn sticks production line equipment
Production line equipment for corn sticks
The line consist of:
• loading screw conveyor;
• Single screw extruder in complete with:
* magnetic catchers of foreign metal objects in raw materials;
* matrices for sticks forming;
• mounted cutting device;
• conveyor belt.
Dragee complex in complete with:
• doser of dry components;
• doser of liquid components.
Ready product:
• products in the form of cylindrical corn sticks. Different tastes, sizes, colors.
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+7 (812) 987-34-78
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office@r-t-group.com
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RT Group equipment, +7 (952) 368-34-78
DESCRIPTION OF THE PRODUCTION PROCESS OF CORN STICKS
1. The operator pours grits into the loading hopper of the screw, where the raw material is fed into the storage hopper of the extruder;
2. From the storage hopper, raw material is automatically dosed and enters the humidifier. The piston type doser produces accurate dosing of water, providing uniform moisture of groat;
3. After the humidifier, raw material enters the extrusion unit, where it is subjected to thermoplastic treatment in a short period of time.
4. Die (matrices) with cutting on output of the extruder gives the product the desired final shape;
5. After extruder with the help of pneumatic feed corn sticks are transported to the dragee complex;
6. Dragee complex sprinkles dry and adds liquid components to the products. Application of components is carried out by doses, using a doser of dry and liquid components.
DESCRIPTION OF THE EQUIPMENT FOR CORN STICKS PRODUCTION
Feeding screw
Feeding screw loads the raw material into the extruder. From the hopper, located at a height of 0.5 — 0.7 m, screw transports raw materials to the height of filling products into the extruder.
• performance of screw feeding is up to 500 kg / hour;
• installed power is up to 1.5 kW.
Extruder EMT
The extruder processes pre-prepared raw materials. The installation is equipped with a frequency converter of the screw rotation, a turbocharger. It is also possible to install a pre-humidification device.
Turbocharger, located in pre-matrix space, provides:
• pressure equalization across the plane of the matrix;
• stable even shape of products;
• extends the life of the primary units.
The main raw material is corn groat. The percentage of addition of impurities — no more than 10 %.
Technical parameters:
• performance up to 120 l / hour;
• screw diameter 75 mm;
• length of the working zone of the extruder 135 mm;
• extruder installed power 22 kW;
• overall dimensions 1400 x 1000 x 2000 mm.
Dragee complex
Complex sprinkles pre-dosed powdered flavoring ingredients (salt or sugar) on the products. Application of dry components occurs simultaneously with the addition of liquid components.
Stable dosed content of ingredients in the product is ensured by the fact that:
• single-screw doser carries out the dosage of additives with an accuracy of 2%, allowing you to fully comply with the recipe;
• the doser produces a direct supply of additives, directly filling the components into the working area of the complex;
• the sprayer evenly sprays liquid components throughout the entire volume of the coating complex;
• in addition, the drum body has uneven edges, which 98% exclude the possibility of breaking the product.
Basic equipment of coating complex includes:
• hopper with level sensor;
• doser of dry components;
• liquid component sprayer;
• frequency converter for regulating the rpm of the drum;
• complex control system.
Installed power is up to 4 kW;
Overall dimensions 1200×4000×2000 mm.
These functional features of the complex, constant control of the content of components, thoughtful design provide ease of use and high taste of corn sticks that are sure to appreciate your customers!
Capacity of the extrusion line is up to 120 kg / hour* in the production of corn sticks.
* depending on the raw material, used technology, quality of the product.
EQUIPMENT FOR CORN STICKS PRODUCTION LINE - VIDEO OF EXTRUDER
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