Production of pads, rolls

Home English Roasters and extruders Pads and rolls with a stuffing

Pads and rolls with stuffing production line

Extrusion line for the production of pads with filling – tubes, bars, pads, etc.

https://r-t-group.com/ovens-extruders/pads-rolls

Production line consist of:

sifter;
mixer;
feeding screw;
Extrusion plant complete with magnetic catchers of foreign metal objects in raw materials and matrix for pads with stuffing;
cooking complex (for smooth operation of the line) or a separate digester (work 3-4 hours);
digester with kneader;
dosing pump;
attached cutting device (shock for open pads and clip for closed pads);
drying station (for clipped pads).

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office@r-t-group.com

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RT Group equipment, +7 (952) 368-34-78

DESCRIPTION OF THE PRODUCTION LINE FOR PADS WITH FILLINGS

Feeding screw

 

Feeding screw loads the raw material into the extruder. From the hopper, located at a height of 0.5 – 0.7 m, screw transports raw materials to the height of filling products into the extruder.

performance of screw feeding is up to 500 kg / hour;
installed power is up to 1.5 kW.

Sifter

 

Centrifugal sifter sifts bulk food products, removing impurities from them. The principle of operation of the sifter is based on the continuous centrifugal squeezing of bulk materials through cylindrical sieves of a predetermined flow section.

 

Technical parameters:

performance is up to 3.5 t / hour;
total power 1.5 kW;
supply voltage 380 V;
overall dimensions 540×980×430 mm;
weight 45 kg.

Mixer

 

Belt type mixer produces batch mixing of bulk food ingredients in order to prepare dry multicomponent mixtures of uniform polydisperse composition, suitable for further use in the food process.

 

Technical parameters:

performance is from 250 kg / hour;
working volume 250 liters;
installed power 2.5 kW;
supply voltage 380 V;
overall dimensions from1500×1600×1020 mm;
unloading height is up to 2.5 m;
weight 350 kg.

Extrusion unit

 

The extruder performs thermomechanical processing of the raw material, coming after the preparation stage. Design of the working bodies will allow you to get any form of the final product.

 

This is achieved by:

big length of the working area, which determines the quality of the welding of the extrudate and, as a result, high taste properties of the product. After passing the working area, the products do not require additional drying / roasting in thermal installations.
automatic control of parameters of the equipment, ensuring a stable output of the product when the quality of raw materials fluctuates.

 

Adjustable parameters include:
working area pressures;
extrusion temperature;
raw material humidity;
quantity of raw material.

 

Technical parameters:

performance is up to 300 kg / hour;
frequency of the auger rotation 10 – 300 rpm;
operating temperature control range 40 … 300 °C;
screw diameter 60 mm;
installed power, up to 50 kW;
supply voltage 380 V, 50 Hz;
overall dimensions 2500×850×2000 mm.

Digester

 

Degister cooks syrup by uniform controlled heating (melting) the fat components and their mixing with dry bulk ingredients and flavors to obtain a homogeneous viscous liquid.

working volume 200 litres;
temperature of warming is up to 90 °C;
speed of the kneading body 20 rpm;
installed power is up to 24 kW;
supply voltage 380 V;

In case of installation of one digester operation will need to be forced to stop as the syrup ends in the digester. In this case, the next batch of ingredients is loaded into the digester, and the syrup is cooked until ready.

Non-stop production will provide a system of two digesters, joined by one drain funnel. During cooking of syrup in one of the digesters dosing is carried out from the second digester. Next, the second digester is cooking syrup and dosing is carried out from the first digester.

Dosing pump

 

Dosing pump carries out continuous, forced, dosed supply of viscous food products. The unit is characterized by a uniform precision feed, low mixing in the working area and minimal mechanical impact on the product. When working with a viscous product, pulsations are practically not observed.

 

Technical parameters:

 

technical performance, up to 200 liters / hour;
head pressure, up to 0.5 MPa;
working volume of the hopper-feeder, no more than 30 liters;
overall dimensions 1040×700×1000 mm;
installed power, up to 1.5 kW;
supply voltage 380 V;
weight, not more 100 kg.

Cutting device

 

The roller type cutting device carries out rolling and cutting of a continuous semi- wet tube, tape or bundle of extruded food product. The device can also be manufactured for operation in rolling and clipping mode.

 

Technical parameters:

speed of rotation of the rolls, up to 200 revs / min;
width of the formed tape, up to 120 mm;
overall dimensions 1120×850×1150 mm;
installed power, up to 1.5 kW;
supply voltage 380 V;
weight, not more 100 kg.

Thermal drying station technical parameters:

 

installed power 75 kW, 15 kW per level;
number of levels 5;
working width of the mesh 0.7 m;
working length of the mesh is 4.5 m (from roll center to another roll center);
working area of the one transportation mesh 3.15 m2;
working area of all conveyor meshes 15.75 m2 (without feed conveyor).

https://r-t-group.com/ovens-extruders/pads-rolls

DESCRIPTION OF THE PRODUCTION LINE FOR PADS WITH FILLINGS

 

 

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